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Phone home
No, that's not an instruction, it's a description. This…. is the first project built outside of my old shop since the move. I chose it not because we needed a phone station but because to build it would require the use of most of my assortment of tools.
The design is from Woodsmith magazine (Vol 25 / No 148) and I chose to use raised panels on the sides/back rather than the beadboard the original design called for. This would allow me to give my router table a good workout.
The pine came from a load I brought with me in the move and originally was purchased rough in a barn in Buckley WA. It's actually lightly spalted and is considered to be "denim pine" due to the bluish hue the spalting gives off.
The hardware came from Lee Valley Tools and the finish on it is a hybrid polyurethane/stain that I'd never tried before (and probably won't use again!). I did do a sealer coat of shellac prior to staining and the result is a nice even finish, but boy was it a disproportionate amount of work getting it that way.
It took a while for the "eye" and "feel" of woodworking to come back but eventually it did and while the project took longer than it should have the results are worthy of living in our front hall.
Fire plug
The house we were renting has two fireplaces; one upstairs and one down. The one upstairs draws the smoke out really well….right down the other chimney where it fills the basement. Not cool.
The chimney dude said, "Yup, I can fix that". For $350.00, I said, "So can I, for a whole lot cheaper!". He was going to put a damper in the chimney; I chose to cover the whole thing up.
A piece of fitted MDO ½ plywood painted flat black with a few shallow sides added for good luck and topped with a piece of ¼" hardware cloth (mesh) painted gloss black began the illusion. The landlord has some leftover red oak flooring and that, after some planing cutting and routing, finished the illusion. Some open celled weather stripping, a spring connected to the inside of the firebox and a corresponding hook on the fireplace cover was all it took to hold it in place and to provide a reasonable seal.
We had our first test drive last night. The good news is the fireplace plug worked great. The bad news is now the smoke fills the living room.
The fun never ends!
Chess anyone?
A couple of years ago, my brother and his wife decided to pack their two kids into the old SUV and move from BC to Montreal. Three weeks later with their house leased they were on the road.
While there, they enrolled the kids in school and one of them took up an interest in chess. Six months later, when they moved back to BC after obtaining more cultural awareness, Leo was chess champion for his age group...for Quebec.
While grand in title, it was a hard position to uphold from the west coast!. Regardless, that created the idea for me to build the family a chessboard... and then we moved.
Finally, some two years later, I managed to build it and shown are the results (I made four, two are shown).
The boards are from a design published in Popular Woodworking magazine (December 2003). Made of maple and walnut they also involved the creation of several jigs and fixtures in order to assure a square glue-up and cuts. The cases themselves are of coved sides, having carved the coves on the table saw. The miters are splined and the board itself is fully floating on more splines let into the box sides as well as into dado's in the board edges. The brass hinges are solid and were purchased "raw" in a marine hardware store for pennies on the "cabinet shop" dollar. I "had to" invest in a polishing wheel and some rouge in order to obtain a shine but the reuslt is all the hardware is hand polished and I ended up with a few left over tools!
The finish is four coats of a wiping varnish, knocked down to a satin finish with 0000 steel wool and waxed.The bottom of the box portion is lined with a thick dark green felt glued in a carefully fitted.
All in all, a tough project that was far more involved that I thought, but one that was well worth the effort.
For the birds....
My Sister in law has been waiting for this for too many years. It's always the simple projects that get shuffled to the bottom of the pile and this one was no different. I finally cut up some left over pine (left over from the phone stand shown up above), created a template, cut the ends and set to laying on the planking (look closely "through" the bird's hole and you'll see how the house was constructed).
The railing is from a couple of pine blocks and some birch doweling let into them.
The paint is a simple white oil based and the design of the house allows the bottom to be easily removed for cleaning. I sized the hole for a house finch and while it'll probably take a year for the paint smell to dissipate, I hope the house becomes a home as it was meant to be.
Caesar's Box
German Shepherds. You either love them, or you don't. I fell into the "don't" category until I met a little she-dog named Neka. Neka owned some good friends of ours and to keep Neka company, Caesar soon joined the ranks. Neka was fine, charismatic, graceful. Caesar.....was the anti-Neka, BUT...the two of them were responsible for changing my heart about the breed and both my boys are now growing up with Tessa...a small female from the same breeder as the other two.
Caesar's life ended too soon and I was asked if I would build a resting place for his remains; one that would do him proud, but perhaps not take over the living room as he had done!
The result is "Caesar's Box". The design follows the "golden rectangle" theory, allowing for a length/width ratio that's natural and pleasing. The woods are simple maple (mineral stained) and walnut with 1/8" diam. glued walnut pegs holding the whole thing together. The finish is an oil/wax combination and the lid is permanently held closed. Most of the shaping of this project including the hard-to-notice curve across the top was completed with hand tools. For some reason the whine of a belt sander just didn't seem right on this project and it was left in the drawer.
Sleep well Caesar. Graceful you were not, endearment will follow you forever.

UPDATE: This project was chosen and subsequently published in a Magazine, Vol. 7, No 2 April/May 2004 as a "how to" article titled "Pet Urn". You can see page 1 and page 2 here, but the files are a bit large and are black and white (I'm workin' on that part)

Carrie's Mantle
Cousin Carrie bought a house. Cousin Carrie wanted the house to be bigger so Cousin Carrie made it so (with a little help from hubby Todd...and a carpenter....or two). When all was said and done, the new family room was a sight to behold...except the fireplace was bare. Several conversations over several warm meals lead to the concept and rough measurements for this simple fireplace mantle.
Made of cherry and finished with polymerized tung oil and paste wax this simple piece mimics the trim detail found in the new kitchen and adds a graceful curve taken from some complementary furniture. Left to nature, the color will show rich and add even more warmth to an home already brimming with it.